Application Technology – Structure, Function and Benefits

Application technology is a key element in modern industrial processes. It enables precise material application, efficient production workflows, and consistent product quality. Whether in the food sector, the pharmaceutical industry, or mechanical engineering – application technology ensures controlled and reproducible results. In this article, you’ll learn everything about the structure, functionality, and benefits of application technology. Plus, discover why Rehfuss Drive Solutions is your ideal partner for advanced drive systems in application systems.

What Is Application Technology?

Application technology refers to the targeted and automated application of substances such as adhesives, lubricants, coatings, or liquids to a surface or product. The goal is to apply the right quantity at the right place, at the right time – without material waste and with maximum repeatability. These systems are commonly integrated into automated production lines and are often paired with precision drive components to ensure smooth performance.

Structure and Function of Application Systems

Main Components of Application Technology

An application system typically consists of the following key elements:

• Material reservoir: Stores the medium (e.g., glue, oil, ink, or gel) to be applied.
• Dosing unit: Controls the volume and speed of material flow.
• Application head: Applies the material to the product, often using a nozzle, roller, or spray mechanism.
• Drive unit: Ensures motion, dosing, and synchronization. Often realized with electric motors or gearboxes.
• Control system: Manages parameters like timing, temperature, pressure, and positioning.

How Does Application Technology Work?

The process starts when the control unit initiates the application cycle. The material is pushed from the reservoir via pneumatic, electric, or mechanical forces. The dosing unit ensures a precise amount reaches the application head, which then deposits the substance exactly where needed – with millimeter accuracy. This ensures reliable results, even in high-speed or high-volume operations.

Types of Application Techniques

Depending on the material and the production context, various methods are used:

• Spraying: For liquids or coatings across large or uneven surfaces.
• Bead application: Used for adhesives and sealants along defined lines.
• Dot application: Suitable for joining or bonding points.
• Rolling systems: For continuous coating of flat surfaces.
• Jetting: Contactless and fast – ideal for electronics and microdosing.

Advantages of Application Technology

✔️ Precision and Repeatability

Automated application guarantees exact results – every time. This reduces waste, ensures high product quality, and allows for consistent performance across batches.

✔️ Time and Cost Efficiency

Application technology reduces manual labor and optimizes cycle times. Less waste and faster processes lead to significant savings over time.

✔️ Clean and Safe Production

Well-integrated application systems prevent spills and material contamination. This is especially important in hygiene-critical sectors like food or pharma.

✔️ Versatility and Flexibility

From viscous adhesives to volatile sprays – modern systems are adaptable to a wide range of materials and product formats.

✔️ Scalable for Automation

Application systems are ideal for Industry 4.0 environments. They can be monitored, adjusted, and integrated into smart manufacturing workflows.

Industrial Use Cases of Application Technology

Food Industry

In bakeries and food processing lines, glazes, oils, and flavorings are applied using precise dosing systems. Rehfuss gear units ensure smooth drive operation even in humid or cold conditions.

Pharmaceutical Industry

Ointments, disinfectants, and gels require accurate and hygienic dosing. Application systems paired with cleanroom-ready drives meet these exacting standards.

Mechanical and Automotive Engineering

Adhesives and sealants are applied in engine assembly or bodywork. These processes demand robust drive components that handle high torque and continuous operation.

Packaging Technology

Whether applying hot melt glue or protective coatings, the packaging industry benefits from fast, precise systems – often using compact drive motors and programmable logic controllers.

Electronics and Microtechnology

When applying flux, solder paste, or silicone dots, precision is critical. Application heads driven by servo gear motors offer extreme accuracy with zero backlash.

Why Rehfuss Drive Solutions Is the Right Partner

Tailor-Made Drives for Application Systems

At Rehfuss Drive Solutions, we specialize in compact and robust gear motors that power application heads with maximum precision. Whether for bead application or jetting – our drives ensure reliability.

Custom Engineering

Every application system has unique needs. We design drives that fit seamlessly into your equipment, considering factors like mounting, IP protection, and temperature resilience.

Efficient, Durable, Maintenance-Friendly

Rehfuss gearboxes are built to last. Our systems feature optimized lubrication, sealed housings, and quiet operation – making them perfect for continuous duty.

Proven Performance in Diverse Industries

With decades of experience in food, pharma, automotive, and automation, Rehfuss is a trusted name for drive solutions in application technology.

Expert Service and Consultation

From system design to commissioning – our technical team supports you every step of the way. We deliver not just components, but real added value.

More information here